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5BBL Direct Fired Brewing System

5BBL Direct Fired Brewing System

5BBL small brewing system is a type of beer brewing equipment designed for small-scale commercial production of beer. The system has a capacity of 5 barrels or approximately 155 gallons.
1) All the tanks insulation use argon arc welding and inner tank will do pickling and passivation or mirror polishing;
2) Adopting advanced world famous brand components in pneumatic parts ,electric parts and operation parts;
3) All the steam heating beer brewery tank will do water and pressure test when finishing. Pressure test is 2-4bar;
4) Closed grant system improves runoff performance;
5) Variable speed drives on pumps, motors and agitators;
6) Stainless steel work platform for integrity, no rusting and long life;

Advantages

1. Complete, new, and high quality configuration.
2. Auxiliary systems selection of leading and imported brand.
3. The auxiliary systems are long life, high-performance, high-quality, low-loss.
4. Certified stainless steel(304,316) material for all tanks.
5. Electrical accessories reach UL, cUL, CE, PED, export standards.
6. Supporting auxiliary system voltage and frequency match your standard exactly.
7. New production technics.
8. Stable quality, high performance, strict quality control.
9. All the equipment are adopted 100%TIG welded joints, mirror Polishing.
10. CAD layouts, installation assistance, assembly, training.

Parameter

No.

Name

Components

Specification

1

Grain Milling Unit

Rolling Miller

Stainless steel, Double roller, rollers distance adjustable

Grain auger

Conveys grist from malt mill to grist case;

Inside stainless screw, outside PPR protection tube;

Associated motor with frequency conversion

SS grist hopper

Stainless steel304

2

Brewhouse unit

Mash/Lauter tun

Grain rake with VFD
Laser cutting V-wire False Bottom
Easy clean and detachable sparging spray ring
Multihole wort collect ring, anti-rinser

With side grain out door

Tank light assemblies

Mash hydration assembly

Rotary CIP spray balls

Level sight tube

Kettle/Whirlpool Tun

Steam Jacket /direct gas fired heating/electric heating
Steam vent with condensate ring for kettle stack

Tank light assemblies

Rotary CIP spray balls

Tangential whirlpool entry

Level sight tube

Wort pump

Sanitary wort pumps with variable speed control

Working platform

OSHA compliant platforms with safety railings & stairs, Cellar package with brewers hoses, valves and fittings 

Hot liquor tank

Steam Jacket heating/direct gas fired heating/electric heating

Sight gauge for water level

With SS HLT pump with variable speed control

Heat exchanger

SUS304/316 plate, with wort aeration system

3

Fermentation unit

Fermenter

Interior and exterior finish polished to a sanitary finish

Interior finish pickled and passivated

Exterior brushed, #4 finish

Fully welded exterior shell

60 degree cone bottom, with an average of 25% head space

Rotating racking port

Glycol cooling jacket on cone and bottom
Side or top manway
CIP arm and CO2 blow off arm for maximum tank space utilization
Germany import Kieselmann Mechanical relief valve
Shockproof pressure gauge
CIP arm and spray ball
Dry hop port 4-6”
Carbonation stone

Inoxpa butterfly valves, sample valve,

2” pressure vacuum relief valve

RTD Probe

Tension braces on legs

Sanitary tri-clamp connections

4

Bright beer tank

Bright beer tank

Inoxpa butterfly valves, Perlick sample valve

Micromatic level gauge, PVRV

Clamps and gaskets, pressure gauge, carb stone

Stainless steel legs with stainless leveling footpads

Interior shell: 304 stainless steel, thickness 3mm

Exterior shell: 304 stainless steel, thickness 2mm

Interior and exterior finish polished to a sanitary finish

Interior finish pickled and passivated

Exterior brushed, #4 finish

Fully welded exterior shell

Dished top and bottom, with an average of 15%-20% head space

Carbonation port

Side or top manway door,

Dimple jacket cooling jackets

Polyurethane insulation

Level gauge connections

CIP arm and spray ball

Sanitary tri-clamp connections

5

Glycol Chilling Unit

Glycol Water Tank

Insulated conical top and sloped bottom

Liquid level sight tube for water level

Rotating CIP spray ball

Cold Water Tank

Cooling jacket on tank with PU insulation

Liquid level sight tube for water level

Rotating CIP spray ball

Glycol Chiller

Assembly unit, wind cooling, environmental refrigerant: R404a, compressors and electrical components meet UL/cUL/CE certified

6

Control unit

Brewing and fermentation process Controlling

Manual button control panel or PLC control with touch screen for special, control panel with RTD & solenoid valves

7

CIP

Caustic Tank

electric heating element inside

Sterilization Tank

Stainless steel 304

   

Transfer&Control

Portable sanitary CIP/wort pump, SS cart & VFD controller